IDEAL INDUSTRIES 45-930 User Manual

Shielded Twisted Pair(STP) Cable Stripping SystemFor 115V or 230V Operation Manual#45-930#45-935

10STP Operation continuedSet Mode1 — STRIP LENGTH INCREMENT This allows programming the strip length in increments by using the arrow keys to incr

STP Operation continuedBatchingStoring a Batch• Press BATCH• Press PROGRAM• Enter the 3-digit security code• Enter in the batch number for storage• Pr

12Name Part No. Quantity Per UnitBlade Set K-7763 1Front Grip Pad LA2408 2Rear Grip Pad LA2414 6STP Service continued3 — GRIP BACK SENSOR (senses if

STP Operation continuedGripper Pad ReplacementThe STP has two sets of grippers. The front grippers hold the wire while the rear grippers pull off the

Rear Gripper Pad Replacement 1. Disconnect power2. Disconnect air3. Open caseCaution blades may be hot.STP Service continuedA NEEDLE-NOSE PLIERMAY BE

STP Service continuedBlade Replacement1. Electronically set strip length to 6". This moves the stop bar all the way back allowing more room to r

9. Remove the four #4-40socket head screwspositioning blades. 10. Pull elements guidinglead wire throughholes.11. Reverse the process by feeding th

17CPU Module ReplacementThe CPU Module (Central Processing Unit) and the Power Module are not fieldrepairable, they must be returned to IDEAL for serv

18Always disconnect power and air when servicing the unit. Please read theOperation Manual thoroughly before attempting to operate the STP.SYMPTOM REC

STP Machine Assembly*Refer to Sub Assemblies with their own parts lists on pages 16 and 17.19Heat Speed PressurePragm.HighBatchEnter•CountClearStripLe

2Table of ContentsIntroduction... 2Caution and Safety Instructions...

20Item Qty Name Part No.1 1 Assy, Interface Board K-74682 1 Assy, Pressure Regulator K-77493 1 Air Solenoid 392.0024 1 Assy, Power Supply IA32735 1 Ai

21571213910826411Item Qty Name Part No.1 2 Rod Support Bar K-75542 1 Cylinder Bar K-75553 1 Stop Bar K-75564 1 Motor Driver Rod K-75605 1 Follower Rod

+5V LOGICPOWERSUPPLY- +DISPLAYKEYBOARDTRANSPORT MOTORTHERMAL HEADMOTORPRESSUREREGULATORASSEMBLYAIRINPUTAIR OUTTO REARGRIPSOLENOIDAIR BLASTSOLENOIDTRAN

Warranty limited solely to repair or replacement; no warranty of merchantability, fitness for a particular purpose or consequential damages.1000 Park

Caution and Safety InstructionsPlease read, understand and follow the warnings and instructions in this manual. Failure to do so can result in serious

4STP Service Setup ContinuedElectrical Connection RequirementsVoltage SelectionThe STP operates on either 115V/230V AC; 45-930, 115V AC 4A 60 Hz ; 45-

5STP Operating Principles and Terms (continued)SPEED: Thermal Head RotationSPEED refers to the rate of rotation by the Thermal Head of the STP. This i

6STP Operation continuedHeat AdjustmentHeat can be adjusted by pressing [0] through [9] producing corresponding heat values of 0% through 90%. Pressin

STP Operation continuedStrip Length Adjustment, by Discrete ValueMETRIC LENGTH MODE (31 mm to 152 mm)• Press STRIP LENGTH.• The strip length display w

8STP Operation continuedTWO STAGE CYCLEThe TWO STAGE CYCLE is intended to break the STP’s stripping cycle into two separate stages; stage one is for c

STP Operation continuedSlug Removal SINGLE CYCLEThe STP can be used to remove the slug without applying heat to the blades, if the insulation has alre